Originally Posted by
Pangea
Hi there, I used a pallet and truck to lift the whole unit up as high as it would go. Took the weight with the engine hoist then undo the engine
mount nuts and rear gearbox mount. All bolts including the big boy. Take out the rear crossmember from the subframe. The clutch housing seemed
to catch this. Its only four nuts and bolts. I then let the pallet truck down away from the unit taking the subframe with it. After a bit of help and a
jiggle we were able to pull the hoist back and place the engine and box after a quick jetwash onto another pallet. Its a heavy job and you need the
kit. As for the plenum chamber/inlet manifold, cam covers , oil tank and subframe I used a company called Redditch Shotblasters. This is a
powdercoat textured finish. This is a very hard substance which is baked in an oven. This process also creates the finish. You would have to remove
all the components from the manifold including the air compensator valve assy in the middle of the two chambers. The units need a light blasting to get a decent key for the paint plus the baking after may destroy the small rubber seals on the butterfly shaft. Also there is always a risk of blast
grit getting in past the masking and jamming things up. If its all apart there is no chance and you can assemble it after cleaning properly.
Satisfying job. Hope this helps.